Argonne-led consortium puts focus on biofuel for aviation

Argonne leads consortium to advance technology to meet the growing demand for biofuel. Aviation and other hard to electrify sectors are a key focus.

Biomass — a renewable energy source that comes from living things — has been in use since man first began burning wood to cook food or keep warm and animal fats to power lamps.

Largely replaced by fossil fuels, biomass — organic material from plants, agricultural waste and wet waste, among others — is becoming a power player in the clean energy revolution.

Biomass can be converted to low-carbon biofuel that can be blended with conventional fuel or used directly to reduce planet-warming greenhouse gas (GHG) emissions. Biofuel has enormous potential in the transition away from fossil fuels. It could potentially power energy-intensive vehicles like airplanes, ships and trains that are hard to electrify, while reducing GHG emissions.

Improving the highly complex process for converting biomass to biofuel is critical to tapping that potential.

Separating valuable compounds from other components — like nutrients, microorganisms and other organic material — is key to the conversion process. Currently, separation technologies use a lot of energy. They are also carbon-intensive and costly. Separations can account for up to 70% of biomass processing costs.

As the demand for biofuel grows, so does the need for technology that can be used in large-scale production. The goal is to bring biofuels to market faster and more efficiently. Biofuel is not yet cost-competitive with fossil fuel. Improving separations technology could reduce the minimum fuel price of biofuels by 50% or more, according to the U.S. Department of Energy’s (DOE) Bioenergy Technologies Office (BETO).

In 2016, BETO established the Bioprocessing Separations Consortium. The consortium’s goal is to develop separation technologies that are cost-effective, high performing and can be scaled up. The consortium is led by DOE’s Argonne National Laboratory. The multilab collaboration also includes DOE’s Lawrence Berkeley National Laboratory, Los Alamos National Laboratory, National Renewable Energy Laboratory, Pacific Northwest National Laboratory and Oak Ridge National Laboratory.

Leveraging unique laboratory capabilities and building on previous work, the consortium has worked on projects over the last three years that focus on extraction, membrane, electrochemical, adsorption and evaporative separations technologies.

Projects are: Counter-Current Chromatography, Lignin Fractionation and Purification, Redox-Based Electrochemical Separations, Volatile Products Recovery and 2,3-Butanediol Separations.

The consortium was recently renewed for another three years through September 2025.

Bioprocessing separations face numerous technical challenges. These challenges mirror the wide range of biomass varieties, conversion approaches and end products.

Biofuel for aviation is a primary focus of the consortium. Aviation is one of the fastest growing emissions sources. It is also one of the most challenging transportation sectors to decarbonize. Aviation accounts for 7.5% of U.S. GHG emissions related to transportation. Major airlines have committed to working to achieve net-zero carbon emissions by 2050.

While the consortium’s focus is on biofuel, researchers are also interested in high-value bioproducts that can lower the cost of biofuel technologies.

Such advancements will significantly boost the use of biofuel. In 2021, biofuel accounted for about 6% of the total U.S. transportation energy use and less than 0.1% of global aviation fuel. Unlike fossil fuels, biofuel is sustainable. The U.S. has the potential to produce at least one billion dry tons of biomass each year without negatively impacting the environment, according to BETO.

The Bioprocessing Separations Consortium is part of BETO’s Conversion Research and Development program. This program funds projects to develop technologies for converting biomass feedstocks into biofuels and bioproducts.

Separations are just one aspect of the bioenergy production chain, from the feedstock source to end use. The Separations Consortium works with other BETO-funded projects to cover the full spectrum of bioenergy production. Other BETO projects include Agile BioFoundry, BOTTLE: Bio-Optimized Technologies to Keep Thermoplastics out of Landfills and the Environment, ChemCatBio, Co-Optima, and the Consortium for Computational Physics and Chemistry.

Tags: Argonne, Aviation, Biofuel, Fossil Fuel, Renewable